TRAINING PROGRAMMABLE LOGIC CONTROLLER (PLC) SCADA SYSTEM
PELATIHAN PROGRAMMABLE LOGIC CONTROLLER (PLC) SCADA SYSTEM
3 Days Training Program
Course Overview
This course is designed to benefit you with practical up-to-date information on the application of PLC’s and SCADA to the automation and process control of plants and factories. It is suitable for people who have little or no exposure to PLC and SCADA but expect to become involved in some or all aspects of PLC and SCADA installation and Programming. While the course is ideal for people who are new to PLC and SCADA, it will be of value to those who already have the basic skills, but need to refresh and update their basic knowledge. It aims to give practical advice from experts in the field, to assist you to correctly plan, program and install a PLC with a shorter learning curve and more confidence. A selection of real world case studies is used to illustrate the key concepts with examples of real world working PLC and SCADA systems in process, utilities and manufacturing industries. The course will be an excellent opportunity to network with your peers as well as gain significant new information and techniques. This course will cover most popular PLC’s used in the industry, such as Omron and Siemens.
Course Methods
· Presentation
· Interractive Discuss
· Case study & Practices
· Lab visit
Outline
1. INTRODUCTION
· Introduction and brief history of PLC controls
· Alternative control systems - where do PLCs fit in?
· Why PLC control has become so widely accepted
· Lingering concerns about PLC control
FUNDAMENTALS OF PLC HARDWARE
· Block diagram of typical PLC
· PLC processor module - memory organization
· Input and output section - module types
· Power supplies
2. BACKGROUND TO SCADA CONTROL
· Fundamentals and definition of terms
· Comparison of SCADA and PLC systems, and DCS
· Smart instruments
· Typical SCADA control installations
SCADA CONTROL SYSTEM HARDWARE
• Comparison of SCADA and PLC control systems, and DCS and Smart instruments
• Remote Terminal Unit (RTU) structure
• Analog and digital input/output modules
• Application programs
• PLCs used as RTUs
• Master site structure
• Communications architectures
• Point-to-point and point-to-multipoint systems
• System reliability and availability
• Configuration of a master station
3. FUNDAMENTALS OF PLC CONTROL SOFTWARE
• Methods of representing Logic, Boolean Algebra, instruction code and graphical presentation
• Fundamental ladder logic instruction set
GOOD INSTALLATION PRACTICE
• Location of hardware
• Good wiring practice
• Cable spacing, power distribution and wire numbering
• Reducing noise and interference
• Screening and shielding
USING LADDER LOGIC FOR SIMPLE DIGITAL FUNCTIONS
• The basic rules
• Comparison of relay ladder diagrams
• The concept of the 'scan' and how to apply it
• Infinite fan-out
• Contact 'normal' states
• Positive and negative logic
• Basic Boolean functions
• The usefulness of DeMorgan's Law
USING REGISTERS (WORDS)
• Number systems, Timers, Types of register data, Counters, Bit shift and rotate, Table functions and Register (Matrix) logic functions
4. SCADA CONTROL SYSTEMS SOFTWARE
• Components of a SCADA control system
• Software - design of SCADA packages
• Configuration of SCADA control systems
• Building the user interface
• Connecting SCADA and PLC controls to other hardware
• SCADA control system design
• The Twelve Golden Rules
5. GOOD PROGRAMMING HABITS
• Keeping track of addresses and data used
• Looking ahead - how will programs be maintained?
LOCAL AREA NETWORKS (LANs)
• Ethernet networks
• Industrial Ethernet
• TCP/IP
• LAN connectivity: bridges, routers and switches
• Redundancy options
• Web based Industrial SCADA control
• Wireless
• OPC
• Practical methods to improve quality: organization of code, thorough documentation and simplifying changes
6. HUMAN MACHINE INTERFACES (HMIs)
• Human and ergonomic factors
• HMI configuration
• Design and layout
• Alarming and reporting philosophies
• Alarm system design
GOOD INSTALLATION PRACTICE
• Recommended installation practice
• Ergonomic considerations
7. ADVANCED CONTROL WITH PLCs
• The concept of reusable logic
• Examples, drive logic and alarm handling
• Use of advanced programming functions
• Matrix logic
• Table functions and indirect addressing
• Example: simple display driver
BATCH PROCESSES AND SEQUENTIAL CONTROL
• Remembering the program state
• Creating a 'stepper'
• Step advance
• Fault detection and recovery
• Operator intervention
• Multiple recipes or alternative paths
• Sequential function charts
PID CONTROL
• The importance of timing and scan time
• When PID is not always appropriate:
- Intermittent measurements
- Long transport delays
SAFETY PROGRAMMABLE SYSTEMS
• Why regular PLCs should not be used for safety functions
• Programmable electronic logic solvers
• Safety certification
• Certified programming systems
• Application examples
• Growth of networked safety devices and certified networks
• Integrated safety systems
Who Should Attends?
This course is intended for those who have little or no exposure to PLC and SCADA but expect to become involved in some or all aspects of PLC and SCADA. Further, the course will be of value to those who already have the basic skills but need to refresh and update their basic knowledge.PLC Engineering and design personnel
Instructor
Tugino, ST, MT
